MURWILLUMBAH SILO ROOF & DUCTING
PROTECTIVE COATINGS
PROJECT OVERVIEW
Spectech was approached to address the challenge of preventing moisture ingress in a silo structure. The client sought a comprehensive solution to protect the silo, including the roof and extending ducting, from potential damage caused by moisture infiltration. Our team was tasked with not only preventing moisture ingress but also treating existing rust, ensuring a thorough and long-lasting protective coating.
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CHALLENGES
The project encountered various challenges, demanding careful consideration and expertise for successful resolution. The primary challenge involved preventing moisture ingress into the silo to mitigate the risk of corrosion and potential structural damage over time. Access limitations arose due to the silo's location, necessitating the use of specialised equipment like scissor lifts and boom lifts to effectively reach the treatment areas. Additionally, the necessity for surface preparation without resorting to grinding or hot works added complexity, requiring meticulous planning to ensure both safety and compliance throughout the process.
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SCOPE OF WORK
Spectech initiated the project by facilitating the supply and mobilisation of essential equipment, including scissor lifts and boom lifts, crucial for accessing the silo's roof and ducting areas.
The surface preparation phase involved our team executing a thorough cleaning process on the identified areas, ensuring the removal of contaminants without resorting to grinding or hot works while strictly adhering to safety protocols. Spectech then applied a rust converter and inhibitor to effectively treat existing rust on the silo structure, mitigating the risk of further deterioration.
As a preparatory step to enhance adhesion and create a non-porous surface, a high-quality non-porous primer was applied.
The final stage of the project involved the application of a reinforced liquid rubber membrane, providing superior protection against moisture ingress. This critical step was instrumental in creating a durable barrier, ensuring the long-term integrity of the silo structure.
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SUCCESSFUL OUTCOME
Spectech's solution proved effective in preventing moisture ingress, providing a safeguard against potential corrosion and structural damage to the silo. The application of a rust converter and inhibitor successfully treated existing rust, effectively mitigating the risk of further deterioration. The combination of a non-porous primer and a reinforced liquid rubber membrane offered a robust protective coating, ensuring the durability and longevity of the treated surfaces.
In conclusion, the success of this project underscores Spectech's expertise, meticulous planning, and unwavering commitment to quality. This case study serves as a testament to our ability to address complex challenges and deliver effective, enduring solutions for our clients.